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| 1 | 复杂曲面零件在线检测与误差补偿方法显示文摘复杂曲面零件的高精度加工与精密检测一直是数字化制造领域的研究热点。为提高复杂曲面零件的加工精度、检测精度,提出一种集数控机床在线检测、加工误差分解与补偿加工为一体的集成化方法。介绍集成化在线检测方法及补偿系统的基本原理,分析数控加工后曲面零件测点数据的误差组成,提出一种基于空间统计分析的加工误差分解方法,在建立基于B样条曲面的确定性曲面回归模型的基础上,对回归模型残差进行空间独立性分析,分解出系统误差和随机误差,进而通过数控代码的修改,实现零件加工过程的系统误差补偿。列举一个曲面零件的加工与检测实例,进行方法有效性验证。通过加工工件的在线检测、误差分解、代码修改及补偿加工等环节,实例零件的加工精度有了大幅提高,而该系统的检测精度也通过与三坐标测量机(Coordinate measuring machine,CMM)检验结果的对比,得到了有效验证。 | 陈岳坪 高健 邓海祥 陈新 郑德涛 | 2012 | 机械工程学报2012，48，23： | 40 |
| 2 | 基于外载荷的B样条曲面变形显示文摘针对B样条曲面变形过程中存在变形区域不能自由选择、变形距离不能精确计算和操作效率低等问题,运用能量优化的思想,提出一种B样条曲面变形的算法,用于B样条曲面的变形。给出B样条曲面按节点矢量划分成曲面片的方法,将曲面片类比为有限单元法中薄壁面单元,并将作用在B样条曲面片上的外载荷分解成曲面片四个端点力的双线性插值。分别建立B样条曲面内部能量方程和外载荷能量方程,外载荷的改变引起B样条曲面内部能量的变化,通过求解一个使B样条曲面内部能量变化量为最小的优化问题,得到变形后B样条曲面控制顶点的变化量。给出一种求解B样条曲面变形距离的计算方法,提高B样条曲面变形的精度和变形效率。最后的实例验证所提算法的有效性和实用性。 | 程仙国 刘伟军 卞宏友 | 2011 | 机械工程学报2011，47，9： | 3 |
| 3 | Explicit Correlation Model of Multi-source Constraints for Re-design Parts with Complex Curved Surface显示文摘In precision machining of complex curved surface parts with high performance, geometry accuracy is not the only constraint, but the performance should also be met. Performance of this kind of parts is closely related to the geometrical and physical parameters, so the final actual size and shape are affected by multiple source constraints, such as geometry, physics, and performance. These parts are rather difficult to be manufactured and new manufacturing method according to performance requirement is urgently needed. Based on performance and manufacturing requirements for complex curved surface parts, a new classification method is proposed, which divided the complex curved surface parts into two categories: surface re-design complex curved surface parts with multi-source constraints(PRCS) and surface unique complex curved surface parts with pure geometric constraints(PUCS). A correlation model is constructed between the performance and multi-source constraints for PRCS, which reveals the correlation between the performance and multi-source constraints. A re-design method is also developed. Through solving the correlation model of the typical part's performance-associated surface, the mapping relation between the performance-associated surface and the related removal amount is obtained. The explicit correlation model and the method for the corresponding related removal amount of the performance-associated surface are built based on the classification of surface re-design complex curved surface parts with multi-source constraints. Research results have been used in the actual processing of the typical parts such as radome, common bottom components, nozzle, et al., which shows improved efficiency and accuracy of the precision machining for the surface re-design parts with complex curved surface. | JIA Zhenyuan WANG Fuji WANG Yongqing GUO Dongming | 2014 | Chinese Journal of Mechanical Engineering2014，27，2： | 2 |
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